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Sponsored By
FlashCo
Low Slope Roofing
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FlashCo

FlashCo was founded in 2000 in Sonoma County, CA and has grown into the largest independent manufacturer of roof flashings and accessories in North America. FlashCo has established itself as a trusted brand in the roof flashing and accessory space.

        

Best Practices for Allocating Scarce Labor Resources: Don’t Forget the Accessories

Factory-made roofing accessories can help contractors reduce field fabrication, better utilize skilled labor and improve installation consistency.

A finished comercial roof with a white coating
Photo: D7 Roofing Services
September 1, 2026

With the industry experiencing acute skilled labor shortages, roofing contractors must constantly decide how to best utilize their workers. In Roofing Contractor’s 2026 State of the Roofing Industry Report, 36% of contractors cited the lack of qualified workers as one of their biggest worries.

While accessories tend to be a small part, around 5%, of a commercial job’s cost, they can be 20%, or more, of a job’s labor costs. Accessories are often called details and with any details, that typically means more time and effort and thus increased costs.

Prefabricated Saves the Day

Making detailed accessories on the roof takes time and skill. Experience builds skills and therefore, the most skilled, experienced workers often are used for field fabricating accessories. The more penetrations or complex water management requirements, the more time is involved with field fabrication. In addition to skilled labor, this process often requires additional membrane material, precise measurements and extra welding time.

To save time and valuable labor resources, roofing contractors can utilize prefabricated accessories. Factory-made, prefabricated accessories arrive at the job site ready to install, saving both fabrication and installation time. By removing field fabrication, roofing crews spend less time measuring, trimming, welding and troubleshooting. The result is faster installations with more consistent workmanship from project to project.

For contractors managing multiple commercial roofing projects simultaneously, even small time savings per penetration accumulate into significant labor reductions over the course of an entire roof. Reducing the labor required for these details has a direct impact on profitability by allowing crews to complete projects more quickly and move to the next job sooner.

Superior Quality

Flashing and perimeter issues are among the most common points of failure on commercial roofs. That percentage is typically higher for field fabricated flashings. Even highly skilled crews face variables including weather, jobsite conditions, fatigue, and limited workspace.

In contrast, prefabricated accessories are made in a factory-controlled environment using standardized processes and procedures. All parts and welds are tested in the factory for failure and quality. Prefabricated parts are made with calibrated machinery and skilled operators who focus solely on making flashings and accessories. In turn, contractors benefit from improved reliability while building confidence with building owners, consultants, and general contractors.

Easier Installation for Roofing Crews

Prefabricated accessories reduce the dependence on advanced fabrication skills because crews spend less time creating flashing details in the field. This allows contractors to maintain quality standards while improving productivity across crews with varying experience levels.

Prefabricated accessories arrive at the job site ready to install even for difficult penetrations. Simplified installation also shortens training time for newer employees, helping contractors address workforce shortages more effectively.

Reduced Risk of Callbacks

Callbacks represent one of the most expensive hidden costs in commercial roofing. Many in the industry say that up to 90% of the callbacks are due to improperly installed flashings.

Because prefabricated accessories are engineered specifically for roofing penetrations and manufactured to precise standards, contractors can reduce the chance of failures caused by inconsistent field fabrication and installation. Fewer problems after installation translate directly into lower service costs and improved customer satisfaction.

Custom Solutions Without Field Delays

Not every roof contains only standard penetrations. Mechanical equipment, unusual pipe sizes, solar installations and specialty rooftop equipment frequently require custom flashing solutions.

With prefabricated accessories, contractors can order application-specific products in the custom sizes they need for any penetration. Companies that specialize in accessories can often turn around custom orders in a matter of days.

Manufacturer Compatibility

Warranted job require flashings and often markings from the manufacturer. Manufacturers prefer the quality and reliability of prefabricated accessories that give both the manufacturer and the contractor the confidence required for full system warranties.

Conclusion

Prefabricated accessories help contractors save time and properly allocate their skilled workers. Through factory-prefabricated components, standardized quality and reliability, roofing professionals can reduce labor costs, improve consistency and increase overall project profitability.

As labor challenges continue to affect the commercial roofing industry, prefabricated accessories offer contractors a practical way to work more efficiently without compromising quality. By eliminating much of the time-consuming field fabrication associated with traditional flashing details, prefabricated accessories help roofing contractors complete projects faster, reduce operating costs, and deliver dependable roofing systems that perform for years to come.

KEYWORDS: commercial roofing contractor FlashCo Manufacturing Inc. flashing installation labor shortage roofing systems

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