Owens Corning has been recognized as a 2021 Manufacturing Leadership Award recipient for its outstanding achievement in material science innovation supporting environmental sustainability. Additionally, Owens Corning was named a “High Achiever” for receiving the highest score among awardees in the “Sustainability Leadership” category.
The innovation — FOAMULAR® NGX™ (Next Generation Extruded) extruded polystyrene (XPS) insulation — reflects Owens Corning’s goal to reduce global greenhouse gas emissions 50% by 2030. FOAMULAR NGX features a proprietary blowing agent that delivers a 90% reduction in global warming potential (GWP) compared to legacy FOAMULAR® insulation blowing agents. Researchers evaluated more than 100 blowing agent formulations and developed proprietary manufacturing processes to achieve a greater than 80% reduction in total product embodied carbon.
FOAMULAR NGX was launched on Jan. 1, 2021, as a growing number of U.S. states and Canada enacted new environmental regulations. Given intense interest in green building, Owens Corning is making the new product available throughout the U.S. and Canada.
“Moving beyond complying with regulations and codes, we’ve found that sustainably-minded architects have a fierce interest in creating more sustainable buildings, and our products have an important role in meeting their needs,” said Frank O’Brien-Bernini, senior vice president and chief sustainability officer at Owens Corning. “Collaborating around customers’ goals is a foundation for evaluating how to reduce embodied carbon and improve the overall efficiency of buildings.”
David Rabuano, Insulation global operations vice president at Owens Corning, commented on the coordination and logistics required of cross-functional teams to facilitate production of FOAMULAR NGX.
“This successful blowing agent conversion could not have been accomplished without the dedication, determination, resilience and innovative thinking our teams have demonstrated through years of product development,” Rabuano said.
Awardees were selected by an expert panel of high-level digital manufacturing executives, who evaluated nominations based on five criteria: technology use, scale throughout the organization, business impact, process impact, and strategy impact.
“FOAMULAR NGX was selected by the judging panel as an outstanding example of technology-driven leadership in environmentally sustainable manufacturing," said Penelope Brown, content director for the Manufacturing Leadership Council and director of the awards program. "FOAMULAR NGX demonstrates it is possible to achieve goals that protect the climate, reduce embodied carbon and advance circularity while abiding by the highest level of manufacturing processes.”
Owens Corning accepted the award during the virtual Manufacturing Leadership Awards Gala on May 19, 2021.