U.S. Bank Stadium Construction Complete
Construction of U.S. Bank Stadium is substantially complete and the building is ready for business. Finished six weeks ahead of schedule, the new stadium and home of the Minnesota Vikings features a bold, iconic design unique to Minnesota, fan-friendly elements and unmatched technology that make it a special NFL venue. Contractor Mortenson Construction symbolically turned over the stadium's keys to the Minnesota Sports Facilities Authority (MSFA), the building's owner, and the Minnesota Vikings today during the MSFA's June board meeting.
When discussions began about the new U.S. Bank Stadium, there was a request for an outdoor stadium. However, state and local government provided funding specifically for an indoor stadium that would be able to host major events like the professional football championship game and the college basketball championship game. As a result, a translucent roof and mobile front windows were designed to allow natural light to enter the stadium and to give fans a view of downtown Minneapolis.
The mobile windows also allow fans to experience outdoor elements while providing protection from snow, rain and cold winter weather. The roof design was developed taking into consideration the budget and the region’s weather; it would be costly to make it retractable, and a sloped roof lends to a more secure option for snowy weather.
"Mortenson Construction has done a phenomenal job keeping us ahead of schedule while building the most amazing stadium in the United States," said Michele Kelm-Helgen, Chair of the Minnesota Sports Facilities Authority. "Mortenson took building the largest transparent roof in North America and the largest operable doors in the world in stride, and succeeded. We are proud to be their partner."
The architectural landmark is 1,750,000 square-feet and cost $1.1 billion to build. With seating for up to 70,000, the stadium features a fixed-roof design with the largest span of transparent ETFE material in the country; five large glass pivoting doors; zinc metal exterior panels; the closest seats to the field in the NFL; seven levels connected by stairs, ramps, escalators and elevators; the first NFL stadium built with LED lighting; increased and enhanced concessions; 2,000 HD flat screen TVs; and two concourses with 360-degree circulation and various views into the bowl.
The roofing portion of the project began in April 2015, with an aggressive completion deadline of November 1, 2015. According to Berwald Roofing Senior Project Manager Steven Hegge, “Getting material 300 feet up to the roof was our biggest challenge. A big part of that was scheduling time to share the cranes with the iron workers and general contractor.” Another challenge was storing material during the installation due to the limited amount of space on the roof.
Lastly, “All the decking had to be installed as we went along, just before roof installation. We were on a very tight time schedule in this multiple-phase construction project,” stated Hegge. “The general contractor and Berwald Roofing have worked with Johns Manville on numerous stadium projects in the past and preferred to use JM PVC on this complicated stadium project. This application is on a 3.75"-12" slope on the north side of the building, which adds to the difficulty of installing a fully adhered PVC roof assembly,” noted Johns Manville sales rep Bob Deans.
The construction of U.S. Bank Stadium set a new standard for sports facilities. Followed by a groundbreaking ceremony on December 3, 2013, the stadium was built in two-and-a-half years, several months shorter than originally projected, and for less than other similarly-sized sports facilities. The project also achieved unparalleled workforce participation and local business involvement that far exceeded the established goals for the project. More than 8,000 workers have committed more than four million hours on the project to date. The City of Minneapolis issued the building's certificate of occupancy a month-and-a-half early on June 3.
Due to restricted loading space at the jobsite, materials arrived to Berwald’s yard directly from Johns Manville. They were then loaded on Berwald Roofing semi-trucks each day for delivery. Once they arrived at the site, they were immediately lifted to the roof via tower cranes and installed in the most efficient time frame, to meet the owners expected installation timeline. The stadium seats approximately 65,000 people for most games.
However, this space is built to be expandable to hold up to 73,000 attendees for special events such as the professional football championship game, which the stadium is scheduled to host on February 4, 2018, and for events like the college basketball championship game, which will be held there in 2019. “Johns Manville now has roof systems on five major sport stadiums in the greater Minneapolis area since installing this PVC system on the new facility,” noted Deans. U.S. Bank’s logo is prominently displayed on the rooftop.
Charcoal grey 60 mil PVC membrane was cut to specification using a computerized cutter to create an exact replica of the U.S. Bank logo. Berwald Roofing then adhered the charcoal grey PVC on top of the grey 60 mil PVC membrane using JM PVC Membrane Adhesive (Low VOC) and then heat-welded the edges of material to finish the application of the logo.
"The stadium stands as a testament to the dedication, expertise, and hard work of so many in the local construction industry," said John Wood, Senior Vice President at Mortenson Construction. "Mortenson would like to recognize architects HKS for such a magnificent design. U.S. Bank Stadium is the premier stadium in the NFL, and, on behalf of the entire project team, we are proud to hand over the keys to this amazing new facility six weeks early."